MBRP
Exhaust Systems in Aluminized Steel for the Ford Power Stroke, Dodge Cummins,
and GMC Duramax
DPPI
has all the MBRP aluminized steel exhaust systems available for your Dodge
Cummins, Ford Power Stroke, and Chevy Duramax diesel pick up. The aluminized
steel systems are available in both single and COOL DUAL system designs.
The
MBRP aluminized exhaust systems, offered by Diesel
Performance Parts, Inc., are constructed entirely of aluminized
steel mandrel bent tubing components. The down pipe is designed to end
just before the transmission cross member in those applications where necessary,
eliminating the need to remove the cross member to install the system.
The muffler is six-inches round by thirty-inches long, containing an inner
packing material made of stainless steel wool, with a ceramic wool outer
packing. The interior of the muffler is a four-inch, solid aluminized steel
tube that dampens the resonance of diesel exhaust and keeps the interior
noise level of the cab within comfortable levels of the original equipment
system. The outer case of the muffler is NOT a piece of
flat stock rolled into a round muffler. The muffler starts out as a six-inch
diameter section of aluminized tubing. The added cost of building the muffler
with tubing more than justifies that expense in long product life.
The first
place a diesel exhaust system will usually fail is in the muffler and almost
always at the weld seam that runs the full length of the muffler case.
Because MBRP utilizes factory formed tubing that potential
failure problem is eliminated. The inner muffler tubing is constructed
of a one piece of solid aluminized steel four inch louvered core, not multiple
parts. The muffler design uses a Spiral Flow louver that is specifically
designed for diesel exhaust performance. Notice too, the size of the louvers
is small to eliminate any restriction, but large enough to dampen exhaust
noise. Some competitive louvered mufflers use extremely large louvers that
are a major restriction in exhaust flow. The spiral pattern of the louvers
promotes the same twist the turbocharger introduced to the exhaust gasses
as they left the turbocharger. The spiral pattern of the louvers helps
speed the exhaust gasses out of the exhaust system to lower the exhaust
gas temperatures as quickly as possible. The muffler uses innovative designs
like the reversed washer muffler end plates. Most exhaust manufacturers
weld the muffler end caps or washers to the outside of the mufflers inner
tubing in an exposed area. That is OK if you are using only stainless steel!
However on aluminized systems that weld will be exposed to the first rain
or salt spray you encounter. We take our end cap and stamp it with an internal
flange to protect the muffler and provide the longest possible lifespan.
Another benefit of the reversed end cap is a smooth attractive muffler
appearance.
The
spiral flow louvered muffler is a six-inch diameter by thirty-inch
long, aluminized steel case, containing six inches of an inner packing
material made of stainless steel wool, with a ceramic blanket outer packing.
The competitions diesel muffler in a lot of cases is a hollow core/can
without any packing material that actually produces a restriction by allowing
the hot exhaust gasses to get into the outer “can” and then
trying to “fight” their way back out of the outer can into
the main exhaust stream. That is the exact opposite of the reason you are
looking for a performance exhaust systems in the first place.
The tail pipe is a four-inch aluminized steel mandrel bent tube that provides
the maximum clearance for the suspension and spare tire during installation.
The systems we offer DO NOT have a two piece tail pipe
design. Not only is a two piece design more prone to corrosion and moving
out of alignment as the systems ages and corrodes, but it has an unattractive
clamp joint that is readily visible on all four wheel drive applications.
A tail pipe made out of a single piece of aluminized steel is exactly how
the OEM manufacturer designed your factory system and it is the best most
secure and attractive way to build a performance system as well. Diesel
Performance Parts, Inc. offers four different tips that are available
in five-inch T-304 stainless steel as either a straight
cut or angle cut single wall rolled edge or as a dual wall straight cut
or angle cut edge designs. The tip is located directly behind the rear
wheel and is battered by road debris. The road debris will cause rust almost
immediately in a chrome-plated tip, but not in a T-304
stainless tip. The rear hanger of the muffler is even adjustable to allow
you to tilt your tail pipe and or your five-inch T-304
stainless steel tip up or down based on the ride height of your truck and
your individual preferences.
The joint clamps provided in our systems are plated to prevent corrosion
and provide a long life. Stainless steel joint clamps can not be used effectively
as the threads of the fasteners will gall up when tightened sufficiently
to seal the joints (view
picture).
The exhaust system will lower your exhaust gases by up to as much as 200
degrees, while providing a quicker spool up time on your turbocharger.
There are even fuel mileage gains with our exhaust system, which will vary
by individual driving style and location. The horsepower and torque gains
will depend on your manufacturer and model of truck and are listed in the
application section of our site. Extra power is great, but lower exhaust
gasses will allow you to make other performance modifications to your diesel
engine and still keep the exhaust gas temperatures at a safe level.
The aluminized steel systems are protected by our exclusive One Year Warranty
Policy, to the original purchaser.
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